Integra provides system retrofit and upgrade services to improve the performance of existing production lines-mechanically, electrically, and in terms of automation. Whether it's modernizing control systems, redesigning process flow, or relocating equipment, our goal is to increase productivity, minimize human error, and ensure continued compliance with evolving standards.
Scope of Retrofit & Upgrading Services
- Control System Upgrades
o Transition from manual operation to full or semi-automatic systems
o Integration of control loops, PLCs, HMI, and alarm systems for process reliability
- Process & CIP Redesign
o Modify process routing and CIP circuits to improve safety, cleaning efficiency, and adaptability
o Reduce risk of cross-contamination and operator error
o Improve production accuracy and traceability
- Equipment Relocation
o Dismantling, modification, and reinstallation of existing systems to new plant layouts or production zones
Features of Integra's Retrofit & Upgrading Services
- In-depth assessment of existing system performance and constraints
- Engineering-based redesign by multidisciplinary teams (process, automation, mechanical)
- Compatibility analysis between old and new components
- Fast-track execution to reduce production downtime
- Integration with SCADA and existing data infrastructure
- Compliance with safety, food-grade, and validation standards
Customer Benefits
- Increase output efficiency without full system replacement
- Improve product quality, consistency, and safety
- Reduce operational risks and manual handling errors
- Cost-effective solution to extend plant lifecycle
- Customized upgrade path based on actual system condition and future needs
- Integra becomes your engineering partner in improving existing assets with minimum disruption and maximum return
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